Carbonators for higher capacity

Carbonation Techniques Ltd provides a wide range of carbonation and premix carbonation systems. We provide automatic systems with a capacity ranging from 2,000 to 60,000 litres per hour, ideal for drinks manufacturers with large batches of product.
Our carbonators now come with touchscreen capability.

Our systems are designed especially to handle:

Co2 Carbonators:

Mixed Gas and Nitrogenation:

As of 2022 all Carbonating machines from 1000 litres per hour upwards now come with touchscreen as standard!

Please download our data sheet by pressing the button below.
Machine Description
  • The product is delivered directly from its holding tank to the carbonator inlet valve and pump receiver vessel - this contains a level management system.
  • Product is then pumped from the inlet receiver vessel via the progressive cavity pump system, ensuring gentle handling and continuous pressure of product.
  • Product is then received in the carbonating pressure vessel, which also contains a level management system.
  • Product temperature is closely monitored by the PLC which automatically changes Co2 pressures according to any temperature change giving continuity of Co2 in the final product.
  • During carbonation, deaeration is carried out, removing any unwanted air/oxygen in the product.
  • An over pressure pump is installed at the outlet of the machine to give extra control with difficult products when fobbing occurs during the filling process.
  • The over pressure pump can also be utilised for transferring cleaning solutions to assist with cleaning of process plant.
  • Also available with mixed gas option - CO2 and nitrogen
Machine Features
  • Pressure vessel manufactured in 304 or 316 stainless steel, machine welded and certified to the current pressure vessel regulations
  • Pipe work and fittings supplied in 304 or 316 stainless steel
  • All certification supplied with the purchase of machine
  • Machine is manufacture on its own stainless steel skid frame, a compact plant for CO2 and/or other gasses.
  • Touch screen recipe selection change over, with minimum waste.
  • Stainless steel control panel WITH TOUCH SCREEN CONTROL allowing programmable recipe selections, giving state-of-the-art control technology for the highest accuracy with simple touch screen operation.
  • Available with either FlexiShaft or Rod kit style pumps
  • Progressive cavity pump being driven by stainless steel shaft giving very low maintenance
  • Stainless steel control panel containing process controller
  • The machine is designed to be user-friendly with minimum maintenance
  • The open-frame design allows easy cleaning and good access to pumps and fittings
  • All product contact parts are manufactured in food quality materials
  • Complete set of working instructions supplied with machine
  • Low filling pressures
  • Low power consumption
Environmentally - Friendly Specifications
  • Lower filling pressures
  • Lower power consumption – cost-effective
  • Lower CO2 pressures required
  • Lower filling pressures required
  • Less CO2 wastage at snift
  • Less bottle fobbing
  • Fewer bottle explosions
  • Fewer machine stoppages
  • Less product wastage 
  • CO2 being used efficiently – cost-effective
  • Greater efficiency
  • Instrumentation - Weintek
  • Pressure sensors - Vega
  • Level controls - Vega
  • CO2 control valve - Samson
  • Solenoid valves - Shako
  • Electrical components - Telemechanique, Schneider or similar
  • Pumps - PCM/CSF and Packo
  • Pressure vessel manufactured to PD5500, ASME V111 and 3rd party inspected

The machines are fully guaranteed for a period of 12 months after delivery. This guarantee applies to parts only and all labour costs and associated charges as per the day work schedule will be charged on an additional invoice.

Electronic, electric and parts having normal wear and tear are not covered within this warranty period.

Items not of original manufacture or not installed by Carbonation Techniques Ltd are not covered. For more information, contact us today.