Carbonators at highly competitive prices

Carbonation Techniques Ltd provides a wide range of carbonation and premix carbonation systems. We provide automatic systems with a capacity ranging from 2,000 to 60,000 litres per hour.

Our systems are designed especially to handle:

Co2 Carbonators:

  • Beer
  • Cider
  • Wine
  • Alcopops
  • Soft Drinks
  • Water
  • Products with cells such as fruit and high juices carbonates
  • Tea

Mixed Gas and Nitrogenation:

  • Stout
  • Coffee
Carbonator – 14,000 litres per hours
Carbonator – 4,000 litres per hours for mixed gas version
Carbonator – 2,000 litres per hours with sterile filtration
Carbonator – 2,000 litres per hour for mixed gas
Machine Description
  • The product is delivered direct from its own tanks, to its own stainless steel and glass receiver vessel, which contains pump level management systems.
  • The product is then pumped from this vessel via the progressive cavity pump system. This ensures the continuous pressure and gentle handling of product.
  • The product is then received in the carbonating pressure vessel
  • This vessel contains its own level control system
  • Product temperature is closely monitored by its own controller which changes CO2 volumes according to the temperature change. This gives continuity of CO2 within the product if a change in temperature occurs
  • During carbonation, de-aeration is carried out, removing any air/oxygen contained in the product
  • An over pressure pump is installed at the outlet of the machine to give extra control with difficult products when foaming occurs during the filling process
  • The over pressure pump can also be utilised for cleaning the filling machine
  • Also available with mixed gas option - CO2 and nitrogen
Machine Features
  • Pressure vessel manufactured in 304 or 316 stainless steel, machine welded and certified to the current pressure vessel regulations
  • Pipe work and fittings supplied in 304 or 316 stainless steel
  • All certification supplied with the purchase of machine
  • Skid frame supplied in 304 stainless steel
  • Progressive cavity pump being driven by stainless steel shaft giving very low maintenance
  • Stainless steel control panel containing process controller
  • The machine is designed to be user-friendly with minimum maintenance
  • The open-frame design allows easy cleaning and good access to pumps and fittings
  • All product contact parts are manufactured in food quality materials
  • Complete set of working instructions supplied with machine
  • Low filling pressures
  • Low power consumption
Environmentally - Friendly Specifications
  • Lower filling pressures
  • Lower power consumption – cost-effective
  • Lower CO2 pressures required
  • Lower filling pressures required
  • Less CO2 wastage at snift
  • Less bottle fobbing
  • Fewer bottle explosions
  • Fewer machine stoppages
  • Less product wastage 
  • CO2 being used efficiently – cost-effective
  • Greater efficiency
Components
  • Instrumentation - ABB
  • Pressure sensors - Vega
  • Level controls - Emerson
  • CO2 control valve - Samson
  • Solenoid valves - Shako
  • Electrical components - Telemechanique, Schneider or similar
  • Pumps - CSF and Packo
  • Pressure vessel manufactured to PD5500, ASME V111 and 3rd party inspected
Guarantee

The machines are fully guaranteed for a period of 12 months after delivery. This guarantee applies to parts only and all labour costs and associated charges as per the day work schedule will be charged on an additional invoice.

Electronic, electric and parts having normal wear and tear are not covered within this warranty period.

Items not of original manufacture or not installed by Carbonation Techniques Ltd are not covered. For more information, contact us today.